Mercedes 190e 2.3-16V Turbo

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Re: Mercedes 190e 2.3-16V Turbo

Beitragvon Exscom » 6. Sep 2018, 11:24

Tell me how the plate is centered.
And it is possible to obtain a drawing of the plate. Thanks in advance.
Exscom
 
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Registriert: 7. Mai 2017, 10:11
Autos: Mercedes w201

Re: Mercedes 190e 2.3-16V Turbo

Beitragvon jeandersson » 6. Sep 2018, 12:34

Hi Exscom :winken:

We made a complete drawing and later CAD-drawing of the crankshaft, engine block, oil pump and the crankshafts movement. From that we step by step searched the position for the oil pump by calculating the length of the chain, circumference of the gear wheels, available space and found a position were the pump could be located without colliding with other moving parts. At the end we put shims in step of 0,10mm between the plate and the screws for the main bearing caps to adjust the tension of the chain.

I will post some more pictures of the plate to give you a good idea about how we did (not today). But I do not want to send CAD-drawings that we made/use. Mostly out of respect to the work producing them, we put down about 3 months of work before we had the final plate and CAD-drawings.

As you can see already in the previously posted pictures we made several versions of the plate for the testing and adjustments. The first pictures posted shows the first version, this was only a plate with 5mm thickness for finding the correct position of the gear wheel. After the correct position was found we made another plate that could handle the transportation of oil, had space for the crankshaft/connecting rod and hole for the oil dipstick. I believe we made 3 different plates for testing before we had the final product. The final plate was then anodized into black. Both to have a harder surface but also so that if any crack occur it shall be easier to find.

I'm glad that you like the pictures from the project and find them inspiring.

:abklatschen:

Exscom hat geschrieben:Tell me how the plate is centered.
And it is possible to obtain a drawing of the plate. Thanks in advance.
jeandersson
 
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Bilder: 30
Registriert: 13. Jun 2018, 20:39
Autos: Mercedes 190e 2.3-16v

Re: Mercedes 190e 2.3-16V Turbo

Beitragvon Exscom » 6. Sep 2018, 12:58

Ok.
Exscom
 
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Registriert: 7. Mai 2017, 10:11
Autos: Mercedes w201

Re: Mercedes 190e 2.3-16V Turbo

Beitragvon jeandersson » 7. Sep 2018, 16:00

Hi again :winken:

Oil is feed from the pump through channels inside the plate. Oil exits from the plate and are feed into the main oil channel of the engines. Tight to build but working very well.
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jeandersson
 
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Autos: Mercedes 190e 2.3-16v

Re: Mercedes 190e 2.3-16V Turbo

Beitragvon jeandersson » 7. Sep 2018, 16:17

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After final testing and adjustments the plate anodized in black for reason described in previous post.
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Beiträge: 18
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Registriert: 13. Jun 2018, 20:39
Autos: Mercedes 190e 2.3-16v

Re: Mercedes 190e 2.3-16V Turbo

Beitragvon Exscom » 7. Sep 2018, 16:40

Thank you.
Exscom
 
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Registriert: 7. Mai 2017, 10:11
Autos: Mercedes w201

Re: Mercedes 190e 2.3-16V Turbo

Beitragvon Steffen102992 » 7. Sep 2018, 22:19

Wow, that's really good work!
You guys know what you to do!
From first pictures I didn't understand how the plate works, but now I understand it.
I think there's no way to do it better!

Big respect!
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Re: Mercedes 190e 2.3-16V Turbo

Beitragvon jeandersson » 11. Sep 2018, 10:22

Thank you Steffen!

I'm glad to hear that you like what you see. :super

Hopefully it will be a good inspiration if someone is considering to rebuild their car/engine.

Unfortunately I'm about to run out of pictures to post. I have been focused on rebuilding the car and wasn't as good with the camera.

Steffen102992 hat geschrieben:Wow, that's really good work!
You guys know what you to do!
From first pictures I didn't understand how the plate works, but now I understand it.
I think there's no way to do it better!

Big respect!
jeandersson
 
Beiträge: 18
Bilder: 30
Registriert: 13. Jun 2018, 20:39
Autos: Mercedes 190e 2.3-16v

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